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SHS 7174 TWAS
Application Process
Twin Wire Arc Spraying (TWAS)
Material Chemistry (wt%)
Chromium < 30%  
Molybdenum < 10%  
Boron < 5%  
Tungsten < 4%  
Carbon < 2%  
Manganese < 2%  
Silicon < 2%  
Iron Balance  
Microhardness (HV300)
965 - 1065 kg/mm²
Wear Resistance
ASTM G6-045 Procedure B
2,000 cycles mass loss 0.21 g
Bond Strength
ASTM C633-01 Adhesion/Cohesion Bond Strength Test – 20 mils coating glue failure at:
1018 Steel 5,000 - 7,000  psi
Coating Properties
Density (g/cm³) 7.42
Porosity/Oxides < 5%
Deposition Efficiency 80%
Impact Resistance (Toughness)
Drop Impact Testing   No cracking/delamination at 480 in-lbs
Available Wire
SHS7174W16
1/16" (1.6 mm) cored wire
Packaging
25 lb wire spools and in bulk
 
Coating Description
SHS 7174 TWAS is an iron based steel alloy with a nanoscale microstructure that features good resistance to wear, abrasion, impact, corrosion, high temperature erosion and sulfidation attack.

Key Performance Characteristics

Arrow Very good corrosion and wear resistance
Arrow High impact resistance
Arrow Especially resistant to elevated temperature sulfidation attack
Arrow Cost-effective option for elevated temperature erosion/corrosion protection of heat exchange tubes in coal fired boilers

 
SHS 7174 TWAS coatings feature good combinations of corrosion and wear resistance, high impact resistance and superior bond strength. SHS 7174 has been proven to be especially resistant to elevated temperature sulfidation attack and is widely used for elevated temperature erosion/corrosion protection of heat exchange tubes in coal fired boilers. Superior bond strength values signify that SHS 7174 has exceptional adhesion and cohesion. High adhesion values highlight the extremely low residual stress (even at high thicknesses) that is an inherent factor in coatings of this type. High cohesion values mean that the probability of “pull-out” of individual particles is extremely low during wear, erosion and other service conditions. Low porosity means low coating permeability, resulting in a highly corrosion resistant barrier. Low oxide content is another key ingredient contributing to the high bond strength due to the very limited presence of internal voids and other defects. These characteristics provide predictable coating performance across a broad variety of service environments.

Universal Applicability
SHS 7174 features improved performance in saline environments. SHS 7174 has excellent spray forgiveness and the ability to maintain coating structure and resulting properties over a very wide processing window. SHS 7174 can be sprayed directly onto the substrate using conventional substrate preparation practices and does not need a bond coat to achieve extremely high bond strength.

Damage Tolerance
SHS 7174 exhibits superior toughness and resiliency. Impact testing was performed using a Gardner Impact testing machine at different impact energies. As-sprayed SHS 7174 coatings withstood impacts of 120, 240, 360 and 480 in-lbs without cracking, chipping or delaminating, while demonstrating the ability to deform with the substrate.

Spray Parameters
For SHS 7174 TWAS spray parameters, contact NanoSteel at 1-877-293-NANO or info@nanosteelco.com.
 

 
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SHS 7174 TWAS
Technical Data Sheet

 
Material Safety
Data Sheet (MSDS)
Industrial Uses
Power Generation
Power Generation
 
Coating Microstructure
Optical micrograph of a typical as-sprayed SHS 7174 TWAS coating taken at 100x
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Impact Testing
As-sprayed SHS 7174 coating subjected to impact testing.
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Heat treated SHS 7174 coating subjected to impact testing.
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