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Cored Wire for Weld Overlay |
Gas Metal Arc Welding (GMAW) and Open Arc Welding (OAW) |
NanoSteel cored wires for weld overlay applications are patented steel alloys based on nanotechnology which form a microstructure with grain sizes refined to a near nanoscale (≤ 400 nm).
The near nanoscale microstructure provides a unique combination of high hardness and toughness properties, resulting in
• High to extreme wear resistance
• Moderate to high impact and corrosion resistance
• Superior strength performance over conventional steels
• Uniform hard matrix with maximum hardness consistent throughout the entire weld layer
• Better price/performance ratio since less material is required to exceed conventional alloy performance
When applied to industrial parts and components, NanoSteel cored wires for weld overlay greatly increase service life, especially in extreme environments.
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| Product # |
Wire Diameter |
Wire Spool
Packaging |
Rockwell C
Hardness |
Wear Resistance
ASTM G65-04 |
AWS
Classification |
| SHS9800U12 |
0.045 in / 1.2 mm |
33 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U16 |
1/16 in / 1.6 mm |
33 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U24 |
3/32 in / 2.4 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U28 |
7/64 in / 2.8 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U32 |
1/8 in / 3.2 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
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Extreme Wear Resistance with Improved Impact Resistance |
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Material chemistry optimized to provide extreme wear resistance with improved impact resistance over previous generation SHS weld overlay cored wires.
Wear resistance is superior to chrome carbides, complex carbides and tungsten carbides.
Maintains high hardness in high temperature environments. |
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Applications |
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| Mining |
Hardfacing for ID clad wear pipe, excavator buckets, dozer blades, loader buckets, fan blades, feed screws |
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Overlay wear plate liner for mining skip cars, haul truck beds and side dump doors, conveyors, transfer chutes, dragline and shovel buckets, hoppers, rock crushers |
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| Product # |
Wire Diameter |
Wire Spool
Packaging |
Rockwell C
Hardness |
Wear Resistance
ASTM G65-04 |
AWS
Classification |
| SHS9700U12 |
0.045 in / 1.2 mm |
33 lb & bulk |
67 - 70 HRc |
0.12 - 0.14 g (+/- 0.03) |
None |
| SHS9700U16 |
1/16 in / 1.6 mm |
33 lb & bulk |
67 - 70 HRc |
0.12 - 0.14 g (+/- 0.03) |
None |
| SHS9700U24 |
3/32 in / 2.4 mm |
55 lb & bulk |
67 - 70 HRc |
0.12 - 0.14 g (+/- 0.03) |
None |
| SHS9700U28 |
7/64 in / 2.8 mm |
55 lb & bulk |
67 - 70 HRc |
0.12 - 0.14 g (+/- 0.03) |
None |
| SHS9700U32 |
1/8 in / 3.2 mm |
55 lb & bulk |
67 - 70 HRc |
0.12 - 0.14 g (+/- 0.03) |
None |
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Cost Effective Wear Performance |
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Material chemistry contains no tungsten, molybdenum and nickel, which makes SHS 9700 a cost effective alternative to complex carbides and tungsten carbides.
Wear resistance is superior to chrome carbides, complex carbides and tungsten carbides.
Maintains high hardness in high temperature environments. |
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Applications |
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| Product # |
Wire Diameter |
Wire Spool
Packaging |
Rockwell C
Hardness |
Wear Resistance
ASTM G65-04 |
AWS
Classification |
| SHS9500U16 |
1/16 in / 1.6 mm |
33 lb & bulk |
58 - 62 HRc |
0.22 g (+/- 0.03) |
None |
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Minimal Cracking/Cross Checking |
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SHS 9500 features excellent impact resistance and minimal cracking.
SHS 9500 is well suited for hardfacing worn industrial parts and components. |
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Applications |
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| Mining |
Hardfacing for moderate to high impact and metal-on-metal sliding abrasion applications. |
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| Product # |
Wire Diameter |
Wire Spool
Packaging |
Rockwell C
Hardness |
Wear Resistance
ASTM G65-04 |
AWS
Classification |
| SHS9192U12 |
0.045 in / 1.2 mm |
25 lb & bulk |
68 - 72 HRc |
0.09 - 0.11 g (+/- 0.03) |
None |
| SHS9192U16 |
1/16 in / 1.6 mm |
30 lb & bulk |
68 - 72 HRc |
0.09 - 0.11 g (+/- 0.03) |
None |
| SHS9192U24 |
3/32 in / 2.4 mm |
55 lb & bulk |
68 - 72 HRc |
0.09 - 0.11 g (+/- 0.03) |
None |
| SHS9192U28 |
7/64 in / 2.8 mm |
55 lb & bulk |
68 - 72 HRc |
0.09 - 0.11 g (+/- 0.03) |
None |
| SHS9192U32 |
1/8 in / 3.2 mm |
55 lb & bulk |
68 - 72 HRc |
0.09 - 0.11 g (+/- 0.03) |
None |
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Extreme Wear Resistance |
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SHS 9192 is NanoSteel's best performing cored wire for resisting abrasion in extreme service environments.
Provides better price/performance ratio as alterative to tungsten carbides by developing wear resistance and maximum hardness in one pass. Tungsten carbides typically require two or more passes to generate best wear resistance.
Maintains high hardness in high temperature environments. |
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Applications |
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