Overlay Wear Plate |
Exceptional Sliding and Slurry Abrasion Resistance |
NanoSteel® overlay wear plate is designed to provide exceptional wear performance in extreme industrial service environments.
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NanoSteel’s patented SHS 9800 alloy is applied as weld overlay hardfacing to a steel substrate by an automated submerged arc welding process developed by Trimay® Wear Plate Ltd. using technology under license from The NanoSteel Company.
Nanotechnology Enhances Properties
A nanocrystalline microstructure with grain sizes refined to a near nanoscale (≤ 400 nm) results in a unique combination of high hardness and high toughness properties which greatly enhance performance.
Key Performance Characteristics
• Exceptional resistance to severe sliding & slurry abrasion
• 66 - 71 HRc hardness in single and double pass deposits
• Toughness equivalent to 400 Brinell Q&T plate
• Forming/cutting response similar to standard CrC plate
• Better price/performance ratio over competing materials
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| Available up to 10 x 20 ft (3.05 x 6.10 m) |
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| NanoSteel Wear Plate in Haul Truck |
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| Standard Sizes / Thickness |
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Plate Size |
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Plate Length |
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Plate Width |
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Overlay Length |
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Overlay Width |
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Regular |
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120 in (3.05 m) |
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60 in (1.52 m) |
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120 in (3.05 m) |
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56 in (1.42 m) |
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Large |
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240 in (6.10 m) |
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120 in (3.05 m) |
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240 in (6.10 m) |
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116 in (2.95 m) |
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| Maximum Size |
10 x 20 ft (3.05 x 6.1 m)
All sizes can be fabricated to customer supplied specifications |
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| Available Thickness |
3/8 - 2 in (10 - 50 mm)
Thickness can vary according to customer specifications
Overlay thicknesses should not exceed beginning substrate thickness |
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| Substrate |
44W (300W) carbon steel, stainless steel or 516 Grade 70 for pressure applications |
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| Installation |
Plug or fillet welding, countersunk holes
Bolted into place by stud welded threaded bolts |
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| Welding at Seams |
Overlay SHS 9800 wire on any weld seams to prevent wear caused by undercutting |
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| Cutting |
Can be cut by CNC plasma, hand held plasma and water jet methods
For less precise applications, overlay can be removed by carbon arc gouging
Cannot be flame cut and non-machinable |
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| Forming |
Roll forming is the preferred method, press braking may be used for some applications and should only be performed with a hydraulic press break |
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| Available for installation and repair purposes. |
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Product
Inventory
# |
Wire
Diameter |
Wire Spool
Packaging |
Rockwell C
Hardness |
Wear Resistance
ASTM G65-04 |
AWS
Classification |
| SHS9800U12 |
0.045 in / 1.2 mm |
33 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U16 |
1/16 in / 1.6 mm |
33 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U24 |
3/32 in / 2.4 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U28 |
7/64 in / 2.8 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
| SHS9800U32 |
1/8 in / 3.2 mm |
55 lb & bulk |
67 - 71 HRc |
0.09 - 0.11 g (+/- 0.02) |
None |
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Products 